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Wood Flooring State of the Industry Report: Standing Tall on a Billion Square Feet of Wood Flooring

By Ed Korczak
April 18, 2005
Maple is used in this floor's main field. The grid border is walnut. The manufacturer is Madawaska Hardwood Flooring. The installation is by Old Country Hardwood Flooring of Calgary, Alberta, Canada.


The center medallion in this dining room floor is hand-made featuring numerous domestic & exotic species The main field is hand-scraped river-recovered heartpine. The wood used was manufactured by Harris Tarkett, Galleher Hardwood and Goodwin Heartpine. The installation was completed by DM Hardwood Designs of Mission Viejo, CA
The United States wood flooring market experienced another strong year in 2004. According to preliminary data, the value of U.S. wood flooring sales (in manufacturer dollars) is estimated to have increased by about 12 percent last year. This puts 2004 wood flooring sales at about $2.5 billion, up from $2.2 billion in 2003. Likewise, sales on a square foot basis rose by about 5 percent. This puts 2004 sales by square foot at more than 1 billion, up from 986 million square feet a year earlier. These gains continue to position wood flooring as one of the strongest sectors of the U.S. floor covering market, a trend that has endured for more than a decade.

The floor in this kitchen was created using Mullican's RidgeCrest line of prefinished engineered flooring (seen here in Cherry). Available in 3” and 5” widths, the planks are sliced to create a more appealing grain.

The continued growth of the wood flooring segment has been driven primarily by increasing demand. Consumers continue to look for ways to improve and upgrade their homes, while making them more unique and personalized. They no longer simply want to "keep up with the Jones." They want homes that reflect their personalities. This desire drives the demand for a wider range of species, including exotics from other countries; a wider range of colors including custom stains and finishes; and a wider range of custom installations, including borders, medallions, mixed media and hand scraping.

All of these factors have resulted in higher wood prices. Wood flooring prices are estimated to have increased by 6.7 percent in 2004, while the producer price index rose by 10.7 percent. Despite the higher prices, U.S. consumers continue to increase their use of wood flooring, with the strongest growth occurring in the residential remodeling and residential new construction markets. Both of these markets continue to advance at a record pace.

In an effort to address the issue of rising prices, marketers have shifted sourcing to overseas manufacturers. Last year, distributors significantly expanded the variety of imports they offered, including more woods from Africa and Europe. Imports are estimated to have accounted for 10.5 percent of total U.S. dollars sales in 2004. This is up from 6.6 percent total U.S. dollar sales in 2003.

Lauzon prefinished flooring is used here as well as a hand-cut custom border created with prefinished products. The installation is by Endurance Floor Company of Miami, Fla.

The jump in imports was primarily led by shipments from Chinese manufacturers. In 2004, imports from China totaled 86 million square feet, representing $109 million (customs value). Theses figures represent 8.3 percent of total U.S. square foot sales, and 4.4 percent of the total U.S. dollar sales. Chinese manufacturers have been able to make these inroads due to their extremely competitive pricing structures. The average selling price for Chinese manufacturers is significantly lower than other wood flooring sold in the U.S.

In response to this issue of increasedcompetition from Chinese manufacturers, a number of U.S. producers have made acquisitions while others have closed plants in order to cut costs. Despite these setbacks, new players continue to enter the market, while existing producers are expanding facilities and product lines due to the average growth prospects for the U.S. wood flooring market.

According to the industry newsletter, Hardwood Review Express, residential housing markets are once again expected to anchor the success of the hardwood market. New home construction for this year is expected to fall short of last year's record level, but not by much. Consumer spending on home remodeling, which accounts for the majority of the hardwood distribution, is expected to continue to set records. In addition, while private residential construction rose by only 0.6 percent to $229 billion in 2004 (well below the U.S. gross domestic product growth rate of 4.2 percent), commercial construction and remodeling activity is increasing rapidly and likely will keep pace with overall economic growth during this year.

Sales gains for hardwood flooring may slow somewhat in 2005 as price increases begin to moderate and housing demand levels off from its current record growth. Still, wood flooring is expected to remain a growing sector of the U.S. flooring business this year and for the next five years as well. As reported at this time last year, wood flooring is expected to remain a growing sector of the U.S. flooring industry during the next five years. U.S. dollar market sales are forecast to climb to $3.4 billion in 2008 and account for 12.8 percent of total dollar floor covering market sales. Quantity market sales are projected to reach 1.3 billion square feet, or 4.3 percent of total U.S. floor demand. Dollar wood sales are forecast to increase at a 9 percent compound annual rate. And quantity market sales are forecast to increase by 5.6 percent annually.

Looking ahead, the industry will continue to experience sales gains in both dollars and square feet, though these gains are expected to level off a bit during the coming year.

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Ed Korczak is the executive director/CEO  for the National Wood Flooring Association. The NWFA is a not-for-profit trade organization of more than 4,000 wood flooring professionals working worldwide to educate consumers, architects, designers, and builders in the uses and benefits of wood flooring. The NWFA is located at 111 Chesterfield Industrial Blvd., Chesterfield, MO 63005. You can contact the NWFA toll free at 800-422-4556 in the USA, toll-free at 800-848-8824 in Canada, or at 636-519-9663 for local and international calls.

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